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NC electromechanical integration laboratory&nb

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KRN NC-2007A electromechanical integration laboratory (multimedia network version)
     6136 - A NC NC lathe mechatronics laboratory is a set of multimedia teaching content and NC simulation software, CAD / CAM software for the contents of an integrated NC laboratories. Set multimedia, NC laboratory teachers can be very easy to complete the task of teaching computer networks, including the black screen quiet, broadcasting teaching, screen monitor, two dialogues, multilateral discussions, electronic pointer, electronics show of hands, locking students machine, class management, remote shutdown, and other video streaming the network teaching. Document of the powerful and easy-to-use, Acer directory can be defined, such as teachers to NC program files can be distributed to all students in the classroom chrono. You can be one or more documents to the designated one-time transfer students on board. This can be done on paper or distributed online demo courseware, and so on, you can really appreciate the relaxed and the teaching network Freehand. As in CAD / CAM software on the production of a 3-D surface workpieces, through multi-media software, students can be computer in their seats - speaking teachers in teachers on steps 3D production, generate tool paths, graphics simulation, etc. automatic programming content.
  6136 - A CNC lathe mechatronics laboratory Introduction
   Mechatronics is the integration of electrical machinery control, the introduction of modern electronic technology on machinery and equipment automatically or semi-automatic control, it will be a machinery industry in new growth points, but also the development of this industry trend. Around this new direction, all types of machinery and electronic institutions have opened electromechanical integration of professional courses to train the 21st century mechanical talents. At the same time electromechanical integration of professional teaching materials, monographs, data have mushroomed in, the information in theory greatly facilitate the improvement of mechanical and electrical integration and development. But in practice, electromechanical integration laboratory configuration, the various institutions has been urgent need to solve the problems. This configuration will be how the issue of mechatronics laboratory put on the agenda.
Mechatronics is a new attempt, it is now gradually demonstrated its superiority. Compared with the traditional machinery to improve efficiency, is obvious, stability, accuracy, we moved one floor, it is replaced by automation tedious manual, the advanced nature of their superiority and has been widely accepted. Cultivating next batch of electromechanical integration personnel, but also all the institutions of the moment. The theoretical curriculum created after the completion of a complete electromechanical integration laboratory will be helped to build up the cross-century talents. Mechatronics is a major characteristics: Theory and experiment both stressed the close integration, stressed that the practice of their professional training in the ability to apply what they have learned at the same time, so that students studying in schools in line with actual production of knowledge-site environment, which in turn professional proposes strengthening of the experimental building.
机电一体化数控实验室 (多媒体网络版)
For professional mechatronics laboratory should be developed around these areas
  1, the backbone of professional courses and complete supporting laboratory equipment. For example: "CNC Machine" This class, should allow students to understand the actual structure of CNC machine tools, and the distinction between ordinary machine tools, electrical, electronic equipment and the principle of the structure. Another example: <NC Machining Technology> (or similar programs) in the analysis should focus on the realization of CNC machine tool processing means and methods, compared with the general machine tools, technology should be highlighted its preparation process and the distinction between NC machine tool programming method.
2, the participants stressed the practical ability. In addition to the trainees to understand (or basically mastered) NC's basic theory, should focus on the master NC programming, the operation of CNC machine tools and skills to make it in future work as soon as possible to their work environment, the solution of practical work-related problems. Therefore, the participants in the study should be conducted as much as possible on NC programming, the practice of CNC machine tools. At the end of the study by the better use of the method, the actual programming and processing, which in turn also required to provide adequate laboratory experiment means (laboratory equipment), so that every student has sufficient time for practice.
3, laboratory equipment should be carried out as far as possible close to the actual production. First, the laboratory should create an atmosphere so that students operation conducted by the production of the scene as much as possible in line with the operating environment, various equipment should meet the cost performance under the premise of giving priority to production / teaching-laboratory equipment, so that students in schools close to the contact with the equipment used in the production of equipment. At the same time, these devices can provide adequate teaching function. If the graphical interface, communications interface. Try to avoid some personal PC on the development of the "NC simulation," software to enable NC experimental flow in a computer game format.
Laboratory constitute a complete electromechanical integration laboratory should have these major functions:
1, with a thematic professional courses experiment. NC programming courses such as programming experiment. NC Technology category of experimental. Machine CNC machine tools such experiments.
2, with the professional courses curriculum design. That practice as a professional and links courses, in addition to its curriculum design must complete a certain amount of written work, we must also complete enough practice hours, the best way is to organically integrate the two, against a title workpiece, in a bid to face design, process design, programming, processing integration , as the lead content of the curriculum design.
3, graduated from the Electrical and Mechanical design integration lab should meet a class of trainees at the same time experiment, in accordance with the number of trainees, and the basic configuration is slightly different.
Typical laboratory configuration as follows; general configuration as follows:
1 Milling Machine 2 - 1 Milling Machine 1 Taiwan
2, CNC Lathe 2 - 2, CNC lathe 1 ~ 2 units
3, NC programming software 30 sets of 3, NC programming software 18 sets
Generally, CNC lathe and CNC milling machine compared to the different characteristics. From the functions that should be the function of milling machine lathe complex than can be achieved in a variety of CNC Machining principle experiment. The CNC lathe is large and broad application of machine tools, higher than its social tenure of milling machine, NC Teaching is an important part of training.
Mechatronics laboratory should be based on the knowledge of participants, step by step.
1, the participants in the programming software for CNC programming practice, master NC programming method, in view of the typical parts, the preparation of processing, graphic simulation, identify errors, until perfect.
2, in the programming software for CNC machine tool operation, use, programming, master the various CNC system, such as: machine operator programming, system parameters, the machine tool knife. Workpiece processing required for the basic skills.
3, the participants in the NC machine tools in batches over a state familiar with the machine running the actual method of operation, the use of the NC system, so that they have the perceptual knowledge.
4, the election some of the more typical students, under the guidance of teachers. In NC processing machine on the actual practice, to the workpiece machining a qualified, whichever is.
For example 48 configuration list:
6136 - A CNC lathe
(Formerly 6136-) 1 Taiwan
  It can be two-way communication with a computer, and CAD / CAM software design interconnection physical processing. See configuration and function manual lathe
5025 - A CNC milling machine (the original 5025-) 1 Taiwan
  It can pose a communication with the computer, and CAD / CAM software design network processing. See milling machine configuration and function specification
  Students main computer chassis 24
  Basic configuration: WINDOWS98/2000/XP, C42.6G, memory 256MB, high-speed hard disk 40G, floppy drive 1.4M, ultra-thin keyboard, 3D mouse, 52 2x CD-ROM drive. 17 "flat screen monitors  
NC programming software 24 sets
  Includes NC programming software, multimedia educational software, CAD / CAM automatic programming software, a total of three sets.
Teachers, one Taiwan
  Basic configuration: WINDOWS98/2000/XP, P43.2G, memory 512MB, high-speed hard disk 80G, floppy drive 1.4M, ultra-thin keyboard, 3D mouse, DVD drive, 17 "LCD monitors, servers, one Taiwan
Students tables 24 1500 * 600 * 800mm for students with (a table 2 seats)  
Students filled 60
  For students with (plastic-iron pipe movements)
Isobar boards, power lines, communication interface, sockets, communication lines
    Members of the installation site layout,
The main function of NC programming software
A runtime environment:
Software platform: WIN98/WIN2000/WINXP
Hardware recommendations: Display screen resolution used 1024x768, CPU frequency 1.0 G or above, the memory of 32 M or more.
Software using a standard X86-compatible framework for the hardware platform, operating in different scene, a flexible configuration system to meet the users of performance, cost, installation, use of the environment, and many other requirements. A series of DOS or Windows operating system software platform, the software foundation with rich and full of potential escalation.
Second, the functional description and use:
1, a panel with the actual machine tool simulation entirely consistent with panels, which can carry out operational training.
2, graphic simulation, simulation graphics through the process of the drive, zooming and rotating the workpiece, dynamic observation of the workpiece machining process.
3, shows Machine 0.1, the machine reference point, the Tool reference point, programming 0.1.
4, and a measuring stick (automatic detection procedures) to capture points after processing components measuring the size and processing threshold.
5, the system is fully simulate the real CNC machine control panels and screen appear, users need not receive special training, can be operated machine.
6, the machine can display real-time operating state, allows the operator to clear.
7, a manually edit, copy, delete, edit mode, and so on; editing system can automatically complete the NC code grammar, syntax testing.
8, Cutting Path dynamic display, in order to check whether the student programming path optimization.
9, is identical with the real movement of the processing machine simulation function, a function of collision knife judgment, lifelike imitation real environment.
10 Lathe Tool for rich options, users can customize the form and size cutter.
11, onboard communications with the NC system functions from the original serial communications upgrade to the network communications.
12, the entire Chinese menu-control interface, suitable for China's national conditions. The difficulty can be reduced training, the training of personnel to shorten the time and reduce training costs. 13, the new software increased novel "immediate Participation" technology, built-in Chinese online manuals. The problems encountered in the use of the screen can be accessed reference manual, and improving work efficiency.
14, and direct reception MASTERCAM, Cimatron, Pro / E, UG, and other CAD / CAM software generated control procedures.
15, the new tracking capability with graphics, rotation, zooming function of the programming window, the program will enable users in procedures at the same time observed that path. After the end of the Programmers can also use "fast graphics simulation," functional verification tool running track.
Third, the software sector

6136 A-type lathe bed
  1, 6136A CNC lathe is in the original 6136 CNC lathe designed on the basis of a fully functional machine. Equipped with high reliability HK NC system, keyboard, mouse, the layout beautiful practical. According to ergonomic principles, methods used electromechanical integration design, modeling beautiful, simple operation, high efficiency, to be completed end, Cylindrical, inner hole, spherical, conical and other bus for the second curve of the various Rotary Cutting, at the same time to complete the common thread of turning small teeth. So it particularly suited to teaching career.
2, the machine vertical, horizontal take knives were used precision Screw and screw, hybrid stepping motor driver, high positioning accuracy, torque, spindle using VVVF, stepless speed regulation can be realized. Machine tool used 4-position automatic transfer tool carrier, applied to the processing of complex shape parts.
3,6136 - A CNC lathe machining of the main targets are: rigid engineering plastics, pure plastics, wood products.
4, the machine tool simulation software and programming support, particularly suited to institutions of higher learning, secondary schools and vocational technical schools at all levels of mechatronics laboratory equipment, numerical control machine tool programming, NC tenets of CAD / CAM, and other professional courses NC experiments and training.
Machine tools shape overall layout map (see below)
机电一体化数控实验室 (多媒体网络版)
In addition to increase in the drawer, built-in keyboard and mouse, a user-friendly operation
6136 - A lathe control features
A control system features:
Upgrading the 6136 CNC lathe original six inches interface used 17-inch Samsung LCD. Compatible with a variety of domestic and foreign FANUC CNC system and the control procedures format. Using hardware interpolation technology, fast-forward rate of 12 m / min, pulse equivalent of 0.001 - 10MM arbitrarily adjustable; serial RS232 communication interface, 6136A new TCP / IP protocol network high-speed transmission function; procedural memory and pre-reading function, early decoding (and the rapid increase and the new graphical simulation functions), so that smoothing machining fluid.
With tracking capabilities window graphics programming functions, will enable users to programming procedures at the same time observed that path. After the end of the Programmers can also use "fast graphics simulation," functional verification tool running track.
CNC main functions:
● control axis: the spindle axis + inverter control.
● 15 "color LCD screen that Chinese full-screen menu.
● pulse equivalent: X :0.005 - Z: 0.01mm
● programming areas: -9999.999 ~ +9999.999 mm
● fast forward speed: 1500 m / min
● procedures capacity: XB depends on the actual hard drive capacity or DOM module capacity
● interpolation: straight line, arc, and thread.
● process management functions: editorial standards ISO code, G, M, S, F, T, input / output, renamed, deleted, and so on.
● operational functions: automatic, manual, to move, MDI, back to the reference point, single paragraph, and coordinates inter-meeting memory,
● parameters: tool parameters, Gap compensation system parameters, the length cutter radius compensation, knife partial compensation.
● Graphics: XOZ plane in line with the basic mapping showed that the cutting process proofread standard programming procedures are correct and then proceed to processing.
● input / output: ① Spindle: 0 --- +10 V analog.
② Serial Port: RS232C asynchronous serial port or TCP / IP protocol high-speed transmission also can be used floppy disk copy
③ axis encoder: all-optical processing septum and four octave.
Three-jaw chuck Φ160 mm
Rotary bed on the largest diameter Φ 360mm
The largest workpiece length 430mm
Four-Position electric tool carrier
Spindle aperture Φ40 mm
Spindle speed, CVT
  1 00 ------ 15 00rpm
The scope of Feed
  18 ----- 1500 mm / min
The smallest set units, vertical 0.01mm
The smallest unit set, horizontal 0.005mm
The implementation of the ISO standard data format
Procedures manual data input methods MDI way
Procedures XB determined by the actual storage capacity of hard drives
The main motor power 0.75kw
Machine appearance size (length x width x height) (probably) 1670X810X1500mm
Machine weight of 350kg around
6136 - A distribution list CNC lathe
6135 lathe vehicle 1 Taiwan plastic rack, transparent plexiglass composed shell
Control Computer 1 Taiwan CPU 1.7G, fashion powder roast chassis, memory 256M, drives 40G, ultra-thin keyboard, 3D mouse, 52 2x CD - ROM, etc.
Monitors 1 Samsung 17 "LCD
PC interface card a use of large-scale programmable logic arrays (CPLD) interface chip as the core, the use of standard computer parallel interface
NC control circuit 1 set placed in electrical box
Three-phase induction motor (0.75Kw) 1 drives Spindle
Stepper motor 2 units controlled X axis and Z-axis
Encoder 1 Car dedicated thread
Close to switch six spacing, the machine back to zero
Inverter (0.75Kw) 1 Taiwan spindle control stepless speed regulation
Automatic tool carrier of one four-Position
Wind cooling pump 1 Taiwan
Lighting a
Cooling pipe 1
CAD / CAM software, one computer graphics and automatic programming function
KRN125 and transparent CNC milling machine and CNC Milling Machine (transparent type)
Machine performance characteristics
Control / interaction axis few 3
Fast-forward speed 1500mm/min 0.005mm equivalent
Interpolation speed 1000mm/min 0.005mm equivalent
Pulse equivalent 0.000001 - 10mm (arbitrary regulation)
Coordinates of-9999.999 - 99999.999mm
Linear interpolation, circular, spiral line, spline curve
Procedures capacity XB (depending on the actual hard drive or DOW module capacity)
Clearance compensation 0-10m
Miller major specifications:
Clamping spindle drill chuck scope 1-20mm
Spindle speed range 100-2000mm
Table III to visit 450 * 250 * 250 mm
The main electrical power 1.5KW
T-slot number 3
Machine external dimensions (length * wide *) 1350 * 1200 * 2050mm
Machine weight 480 Kg
机电一体化数控实验室 (多媒体网络版)

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